Technical capability:

Material handling solutions
Assembly solutions
Packaging solutions
Robotic integration
Data tracing application
Inspection&Testing

Challenge:

The system was design for LED TV Assembly, inspection, and packaging Production needs. Production data should upload to the Cloud for real-time monitor.The line should fit with 32"TV to 65" TV production.

Solution:

The whole line consist of 45 stations includes :TV assembly, (front cover, back cover assembly, main body assembly) , screen functional testing, TV repair line, packaging line, and the Conveyor system.Each station has install RFID card to upload data to the cloud for real-time monitor.The layout is about 5000mmL* 2500mmW. The assembly lines include: front cover, back cover assembly, main body assembly.The packaging line includes box forming process, TV packing process, taping process, and palletize process.

Results and benefits:

The system helps customer to improve output rate up to 60%.

Data tractability helps customer real-time monitor the production, and reduce the operation cost.

Massive improvement of product quality and customer satisfaction.